Synthetic turf has gained a lot of popularity over the last few years. This product is being used in a number of industries and situations to provide a quick alternative to natural grass. When it was initially introduced, not many people were enthusiastic about the idea. People still preferred having lawns and sports arenas made of natural grass. However, as natural grass proved to be susceptible to drought and other effects, synthetic grass became a better option. When in need of Artificial Grass Ventura should be visited.
The procedure for production of synthetic turf starts with mixing white plastic pellets with green ones. White pellets become the base material of the end product, while green pellets add the color. Green pellets do hold UV stabilizers, color pigments and other activities which define the quality and characteristics of the final product.
The two different kinds of pellets are fed into the manufacturing equipment where they are mixed together and extruded through perforated steel plates. Once the extrusion exits the plates, they are fed into a trough of water. The trough acts as a coolant to cool and solidify the synthetic grass mixture. The solidified strands are then pulled through large pulleys.
The strands are kept away from each other as they are pulled through the pulleys. They are then moved to the following station where rollers are contained. The strands become as thin as real grass by the time the pulling is finished. Spools are then used to hold the strands. Later, different colored strands are woven together on spools to create several synthetic yarns.
Guides are used to maintain the shape of the yarn and to prevent them from slackening. The yarn is then taken to a tufting machine to be hooked through sheeting. As the tufting process continues to happen, the yarns are cut so that they can appear like grass blades. The cutting is done using small knives that are placed underneath the sheeting.
After tufting has been finished, the sheeting is then moved to the coating roller so as to be smeared with adhesive. Adhesive is normally applied at the back of the turf. The adhesive then gets dried by use of both open air and inside an enclosed environment. Hot pins are used to burn small holes into the finished commodity when it exits the drying oven. These holes are used for draining water.
The finished product is subjected to several inspection processes. Inspection is performed to ensure that the product meets the industry standards or the specific application for which it is meant. Part of the inspection confirms the length of the turf fiber and minor trimming. A device that simulates football cleats is then used to confirm the durability of the product.
Much transformation and modification have occurred to this commodity over the years. Nowadays, the product available on the market is 3rd generation synthetic turf. The product has been designed for flexibility, performance, and durability in all residential and commercial sectors. Adoption of synthetic grass continues to happen. Homeowners are installing them in their holiday residences and also in their main homes during the dry season.
The procedure for production of synthetic turf starts with mixing white plastic pellets with green ones. White pellets become the base material of the end product, while green pellets add the color. Green pellets do hold UV stabilizers, color pigments and other activities which define the quality and characteristics of the final product.
The two different kinds of pellets are fed into the manufacturing equipment where they are mixed together and extruded through perforated steel plates. Once the extrusion exits the plates, they are fed into a trough of water. The trough acts as a coolant to cool and solidify the synthetic grass mixture. The solidified strands are then pulled through large pulleys.
The strands are kept away from each other as they are pulled through the pulleys. They are then moved to the following station where rollers are contained. The strands become as thin as real grass by the time the pulling is finished. Spools are then used to hold the strands. Later, different colored strands are woven together on spools to create several synthetic yarns.
Guides are used to maintain the shape of the yarn and to prevent them from slackening. The yarn is then taken to a tufting machine to be hooked through sheeting. As the tufting process continues to happen, the yarns are cut so that they can appear like grass blades. The cutting is done using small knives that are placed underneath the sheeting.
After tufting has been finished, the sheeting is then moved to the coating roller so as to be smeared with adhesive. Adhesive is normally applied at the back of the turf. The adhesive then gets dried by use of both open air and inside an enclosed environment. Hot pins are used to burn small holes into the finished commodity when it exits the drying oven. These holes are used for draining water.
The finished product is subjected to several inspection processes. Inspection is performed to ensure that the product meets the industry standards or the specific application for which it is meant. Part of the inspection confirms the length of the turf fiber and minor trimming. A device that simulates football cleats is then used to confirm the durability of the product.
Much transformation and modification have occurred to this commodity over the years. Nowadays, the product available on the market is 3rd generation synthetic turf. The product has been designed for flexibility, performance, and durability in all residential and commercial sectors. Adoption of synthetic grass continues to happen. Homeowners are installing them in their holiday residences and also in their main homes during the dry season.
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